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Control Loop Performance Monitoring

Continuous monitoring of controller and loop health against live plant data. The output is a ranked list of the loops that cost you the most, with an example fix for each.

Loop performance signals Illustrative
Mode Controller status
Oscillation Cycling behavior
Variability Baseline deviation

Why CLPM sits under APC.

APC depends on the PID loops beneath it. A controller adjusts the setpoints of those loops, so a loop that oscillates, sticks, or sits in manual limits what the controller can do. CLPM establishes and holds that base layer performance, so APC has stable loops to work through.

What CLPM measures, loop by loop

01

Time in normal mode

how often the loop runs in auto or cascade.

02

Oscillation

cycling that ripples into neighboring loops.

03

Valve health

stiction, hysteresis, and undersized final elements.

04

Variability

deviation against the loop's own baseline.

05

Service factor

availability of the loop through upsets and transitions.

How it works

01

Plant data

DCS, historian, and controller status.

02

CLPM engine

KPIs calculated continuously, loop by loop.

03

Loop scorecard

mode, oscillation, valve health, and variability.

04

Ranked actions

worst-performing loops first, with the example fix named.

CLPM feeds directly into APC diagnostics. Where Atlas Advisor™ is deployed, the same KPIs feed its contextual root cause work.

90-day pilot at no cost.

Atlas configures CLPM on an agreed set of loops and runs it for 90 days. There is no fee. The pilot requires some implementation work on your side.

Start the CLPM Pilot
90
Days of CLPM monitoring
No cost

Frequently asked questions

What does the 90-day pilot require?
Atlas configures CLPM on an agreed set of loops and runs it for 90 days at no cost. The pilot requires some implementation work on your side. The specific implementation work is agreed as part of setting up the pilot.
What does CLPM measure?
CLPM measures time in normal mode, oscillation, valve health, variability, and service factor, loop by loop. It uses live plant data to produce loop scorecards and a ranked list of actions, starting with the worst-performing loops.
How does CLPM connect to APC diagnostics and to the PID loops beneath APC?
APC adjusts the setpoints of underlying PID loops. If those loops oscillate, stick, or remain in manual, they limit APC performance. CLPM monitors and helps establish stable base-layer performance. Its KPIs feed APC diagnostics and, where Atlas Advisor™ is deployed, contextual root cause work.

Control Loop Performance Monitoring

Continuous monitoring of controller and loop health against live plant data. The output is a ranked list of the loops that cost you the most, with an example fix for each.